Good luck to you. I think a safe tune 550 whp NA is definitely possible. I think I could do it with a little more rpm. I'm thinking 8100 rpm would get me there. I think you can bust right through 500 with rpm.
Good point, rpm..if u have the torque up top! That's why I'm so happy w the CJ intake, Tb combo. I also swapped mufflers at same time (stock gt to ford racing touring) but I am up 26hp and 27 TQ so far. At 7300. I'll update after my Thursday cam tune day w the man...
From what I've been reading its not a big deal to hit 7800 rpm once in a while w stock rods and pistons especially if you don't get oil starvation by keeping a full oil level, and use e85 to protect against detonation hammering.. Those are the stock rod killers on n.a.
Now for you lawman, those rods can handle 8000 all day long, not to mention the pistons. I think your livernois heads also want 8000+. Its time for a new dyno run!