UPDATE: Picked up from the dealer yesterday after the week long excursion of re-torquing the cam caps and checking clearances. Noise was still there on this 20*F morning this morning. If its quieter, its marginal. Back to drawing board. On the lighter side, Ford Customer Care has been excellent. They call to check in with me every couple of days. They contact the dealer for constant updates. They seem to listen to what I need and they are trying to do it. I requested to bring an engineer who has experience with these motors in to listen to this. She said she is going to try to get a 5.0 specialist but all the engineers are highly trained in these cars. I am going to drive the car for now and see if I can figure out the noise. I am going to try some things and see if it helps. I will report my findings as I get them.
sounds great keep everyone updated