1963 Harley Davidson Topper Restoration

99saleenspeedster

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Below are a few photos of a project I worked on with my dad recently. It's the highest optioned Topper you can find and still has the rare windshield and storage compartment. Instead of painting it red as it was originally, we went with Ford Grabber Blue as we have another project from the same era we are working on that is the same color.

First, some history on Toppers

The Harley-Davidson Topper is the only motor scooter that the Harley-Davidson Motor Company ever produced. The Topper has a 165 cc (10.1 cu in) single-cylinder two-stroke engine mounted horizontally between the floorboards.

The engine requires a premixed gasoline/oil mixture. The starter is a rope-recoil type similar to lawnmowers. Unlike most scooters with enclosed engines, the Topper's engine does not have a cooling fan.

It was expected that the low, horizontally mounted engine would be cooled by air passing under the scooter, but some Toppers developed overheating problems. The engine uses a reed valve in its induction system. The engine powers a continuously variable transmission that includes a safety device that does not allow the scooter to move from rest at engine speeds higher than 1800 rpm.

Final drive is by an exposed roller chain. The Topper has 5 inch internal expanding drum brakes on both wheels. The front brake is controlled by a hand lever with a parking brake lock; the rear brake is controlled by a pedal.

The front body, front fender and floorboards of the Topper are made of stamped steel, and the engine cover and body are made of molded fiberglass.

The Topper H was introduced in 1961 (sold through 1965) with a new alloy cylinder head that increased the compression ratio to 8.0:1, the transmission placed in a sealed oil bath, a reusable foam air filter, and revisions to the cylinder ports and air intake tube. A detuned version of the Topper was also available, with the power restricted to 5 hp (3.7 kW). This was advertised as the "Topper U."

Sales lagged, and Toppers lasted just five years in the Harley line. It’s estimated that fewer than 3,000 were sold.

A little rough, but original (other than refinished wheels) and expected being 52 years old.

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highdensity007

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You don't see that everyday. Respect the restoration job you guys did. Sound clips?
 

Harleyvrod54

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That is absolutely stunning. You did a great job on the restoration. My mother has always wanted a topper for as long as I remember, would make for a great surprise if I could get her one.

It has been a long time since I have searched for one, but was it relatively hard to find one?
 

99saleenspeedster

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Thanks for the replies!

You don't see that everyday. Respect the restoration job you guys did. Sound clips?

I looked and can't find any videos of it.. I'd get one and post it, but it's at out cottage 2 1/2 hours away.

That is absolutely stunning. You did a great job on the restoration. My mother has always wanted a topper for as long as I remember, would make for a great surprise if I could get her one.

It has been a long time since I have searched for one, but was it relatively hard to find one?

Thanks! We weren't actually looking for it. We went to look at a 1976 Solex and ended up with both.

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99saleenspeedster

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This is the other project currently in progress that was also done grabber blue.

More than 50 years after it was born in California, but only 7 months after it moved to Michigan, the Turf Rider is making a comeback.

It will transition from a heavy electric cart, to a sleek and nimble gas cart. Moving to the 2006 Club Car Precedent underbody and chassis will certainly present challenges and require a lot of fabrication along the way, but it will happen.

Most of the Turf Rider carts had 3 wheels, very few 4 wheel versions were produced before the company went out of business.

This thing was very rough...

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When trying to decide whether or not to restore it to original condition, we thought what fun would that be... It'll have some cool late model wheels and a lower stance when complete.

With a little inspiration from this

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It went from

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To

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The donor cart

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99saleenspeedster

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Other not so common toys are a few Feather Craft boats. 2 1958 Vagabond II's and a 1954 Runabout. These are fun little boats that turn on a dime.

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And

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This one was painted when he got it and he ended up leaving it that way..

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Harleyvrod54

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I love this thread, these old projects are pretty sweet. I have my grandpas 70's Jawa model 207 moped that he bought new, it had been in my basement for a couple year. It needs some minor work to get running and looking new again.
 

99saleenspeedster

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I love this thread, these old projects are pretty sweet. I have my grandpas 70's Jawa model 207 moped that he bought new, it had been in my basement for a couple year. It needs some minor work to get running and looking new again.

That's sweet! Any photos of your grandpa's moped?

I also have a rare JDM (Japan Spec) 1988 Yamaha YSR that I've had since I was 14. We got it from Japan in about 1994 and it was shipped here in a crate via airplane.

It's about the size of a moped, but has a clutch and 5 gears. It goes about 60 mph. Originally, it was red & white, but my brother dumped it when we were young and we had it custom painted to resemble a GSXR of the era. I'd like to restore it to original some day, but it runs well.. I put a few hundred miles on it last year.

There is a 50cc version that was sold in the states. They have quite a following and still bring good money. I've had several 50's over the years, but only held on to the 80 and will never sell it.

The photo below was from 1998 when I had my 1996 Saleen.

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CobraBob

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Both of those are really awesome. Nice work. I especially like the cart. What a great idea to go with the Shelby color and stripes. :)
 

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