Better alternator, big 3, bigger pulley, seems to work best
big 3?
I think the issue is the heat the alternator needs to tolerate next to the exhaust manifold. I went the Lifetime Warranty route with NAPA. I think it is a flawed design and all will eventually fail in these cars.
Well I have a rebuilt OEM alternator and upgraded 0gauge power/ground wires and only have issues after my Cobra is heatsoaked. When cold or cooled off it starts fine and charges fine (14+ volts) at idle and while cruising. When hot or heatsoaked it will have a hard time starting and charge around 12-13 volts at idle/cruising.
I am not running any extra high load electronics and the AC is not on when I crank it over. Same situation everytime I drive, the only variable is the engine bay temps. Still looking for a way to cool or replacement alternator that can take the heat.
I wonder if Ceramic Coated Long tubes help this at all with having less heat on the alt. Im sure the cast iron manifolds radiate like crazy vs a good coated header.
solution: buy brand new terminator off showroom floor. do not change lower pulley. drive for next 12 years, 118k miles.
disclaimer: this solution may not work for everybody oke:
LOL, I don't understand all the alternator issues. My old terminator had over 80k on it when I sold it and the alternator was still original. The previous owner didn't beat on the car but he definitely enjoyed it (drag raced occasionally, and auto crossed it).
I wonder if the returnless fuel systems are harder on them, it seems like the guys that lose a lot of alternators are guys with BAPs....etc. I wonder if its harder to run that type of system vs just the continual consistent draw of the return system.