What Spline are the Stock 03/04 Cobra Half Shafts?

Fresh Cobra

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I've heard they are only 10 Spline so I'm wondering if this is correct? If it is, then why would Ford put in so cheap a Half Shaft in the first place except to save $$$?

~ Fresh :beer:
 

Fresh Cobra

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thanks for the info

OK..then what makes the DSS Stage 2 or 5 sp much better? I believe the Stage 5 costs around 1900-2K so what is so special about them for that kind of money?

Fresh :shrug:
 

DaleM

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FlahDah man.
I have a set of the DSS level 5s and they are great, the difference is the material and thickness DSS use in each half shaft if I recall. DSS's website would be a great start, heck even call them up and ask DSS.
 

Shadowgray03

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The DSS lvl 5 shafts are actually smaller diameter and the steel used along with the tempering/heat treating allows for a torsional twist which alleviates the shock to the DV's. The outboard stub shaft is also significantly larger. Here are a couple pics I took from when I put mine in.

Stock shaft is on the right, DSS lvl 5 on left.

halfshaft.jpg


DSS lvl 5 hub

hub.jpg
 

Fresh Cobra

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KBCOBRA...thanks for the pics and info!!!

I'm still looking to find out if the Level 2 or 5 Half Shafts are worth the time and money to buy them and have them installed???

~ Fresh :beer:
 

Shadowgray03

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Originally posted by Fresh Cobra
KBCOBRA...thanks for the pics and info!!!

I'm still looking to find out if the Level 2 or 5 Half Shafts are worth the time and money to buy them and have them installed???

~ Fresh :beer:
The level 2's are just the center bar. The level 5's use the stock inner CV but come with a new outer. The labor involed in doing the level 2 is almost the same as the level 5. only diff is on the level 5 you have to press a new hub into the knuckle, but either wya the knuckle has to be removed. Its really not that dificult of a project, if I can do it in my garage, just about anyone should be able to.
 

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