Low boost problem figured out!

Snoopy49

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Does anyone know what triggers the intercooler pump to come on?
Do you know if the pump comes on by timer or thermostat?
When we watch my rear ice tank, there is a considerable delay until the water starts flowing, so I'm assuming it's not key on but a thermostat or timer.
-J

From the 2013-14 Service Manual

Charge Air Cooler (CAC) Coolant Temperature Sensor
The CAC coolant temperature sensor is a thermistor device in which resistance changes with the temperature. The resistance of a thermistor decreases as temperature increases, and the resistance increases as the temperature decreases. The varying resistance affects the voltage drop across the sensor terminals and provides electrical signals to the PCM corresponding to temperature.

Thermistor-type sensors are considered passive sensors. A passive sensor is connected to a voltage divider network so varying the resistance of the passive sensor causes a variation in total current flow. Voltage that is dropped across a fixed resistor (pull-up resistor) in series with the sensor resistor determines the voltage signal at the PCM. This voltage signal is equal to the reference voltage minus the voltage drop across the fixed resistor.

The CAC coolant temperature sensor is installed in the side of the CAC radiator and measures the CAC system coolant temperature. The PCM uses the CAC coolant temperature sensor to determine desired operating condition of the CAC coolant pump.

Charge Air Cooler (CAC) Coolant Temperature Sensor.jpg


CAC Coolant Temperature Sensor
 

Norton

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As always, Snoopy is spot-on. It's thermostatically-controlled, with a set-temp that can be adjusted via tune. IIRC, my tuner said the factory default setting kicks it on around 100'-110'. He normally changes that to come on around 70', so my pumps (and fans) run almost all the time.
 

biminiLX

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Thanks that makes sense, much appreciated guys.
Flows like gang busters with the 2 pumps. Did 2 as a failsafe redundancy, but wonder if one dies I assume the other can still pump through it and I would just notice hotter IAT2s not complete failure.
-J
 

beau t

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if they work like the old inline pumps they will pull through but not at the same rate. Biminilx what kind of temps are you seeing with the new system i remember reading the thread and it looked impressive. Did you wrap the tank with anything to help stop condensation?
 

biminiLX

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biminiLX,
Did you plumb the pumps in parallel or in series?
Series as in stock up front and then 1" lines to tank with tank discharge gravity feeding rear pump.
I'll get a pic up but it should work well. Only had to enlarge one stock hole in rear so limited cutting.
Only issue is I elected to keep stock reservoir up front so it needs a better rear locking cap due to gravity. Basically the front reservoir is a glorified catch can at this point.
Between this and the lower intake mode with Biggun cooler, I expect great IAT2s. Car went back to shop yesterday for final street tuning.
-J
 

biminiLX

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Rear pump is plumbed in rear tank discharge line that goes direct from ice tank to intake intercooler.
The best routing is feeding engine intercooler with coldest water direct from tank.
The discharge from intake intercooler goes to heat exchanger then back to tank. The stock pump is in that circuit.
Basically one pump on either side of intake.
-J
 

99VERT

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IMG_1042.JPG IMG_1046.JPG

Update on the repair. I bought a waterproof eight pin connector. A friend of mine had the special pliers to crimp everything together. The pins on the new connector are much beefier then the factory one. I believe this should take care of the problem.
 

flynz

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View attachment 95503 View attachment 95504

Update on the repair. I bought a waterproof eight pin connector. A friend of mine had the special pliers to crimp everything together. The pins on the new connector are much beefier then the factory one. I believe this should take care of the problem.

I ended up back with new OEM harnesses since I had a short inside of the wiring as well but where did you get those connectors at so I can go ahead and upgrade that as well?

Thanks-
Trey
 

flynz

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Just took the car out and it felt sluggish again... pulled plug and on a 2 day old harness that pin is already melted... very aggravating
 

99VERT

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The factory pin sizes are very small! The connector I installed has pin sixes almost 75% larger than factory. So far so good on mine. My temporary fix was just to bypass the connector all together and hard wire the ground until I got my hands on this connector kit. eBay sell universal connector kits if that's an easier option.

http://www.ebay.com/itm/6-Pin-Way-B...ash=item41c3fa2a70:g:xqEAAOSwtGlZC4EA&vxp=mtr
 

Snoopy49

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Just took the car out and it felt sluggish again... pulled plug and on a 2 day old harness that pin is already melted... very aggravating

I would check the amp draw at the connection. Possible short or very low resistance between the connection and ground.
 

PhoenixM3

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I wonder if the problem was due to a pushed pin or socket? Sometimes the socket or pin does not lock in the housing and get pushed back when the connectors are mated. In that case the tips of the socket and pin barely make contact and the current flow passed through a smaller contact area causes an overheat situation that results in melted plastic and separation. Or, it could be just a bad crimp.
My thought exactly. Poor connection likely due to the OP not fully seating the plug during a mod, hence the intermittent connection. I don't believe anything is wrong with the inherent design.
 

PhoenixM3

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As always, Snoopy is spot-on. It's thermostatically-controlled, with a set-temp that can be adjusted via tune. IIRC, my tuner said the factory default setting kicks it on around 100'-110'. He normally changes that to come on around 70', so my pumps (and fans) run almost all the time.
Norton, I'll be interested in knowing about your tuner, especially because I'm running a canned Lund tune now, but primarily because I'll be adding 6K foot of elevation and haven't had the car dyno'd since the mods....
 

flynz

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The factory pin sizes are very small! The connector I installed has pin sixes almost 75% larger than factory. So far so good on mine. My temporary fix was just to bypass the connector all together and hard wire the ground until I got my hands on this connector kit. eBay sell universal connector kits if that's an easier option.

http://www.ebay.com/itm/6-Pin-Way-B...ash=item41c3fa2a70:g:xqEAAOSwtGlZC4EA&vxp=mtr

Went a little different route, instead of getting a whole new 8 pin connection I just went with a high heat resistant weather proof 2 pin connector to isolate the two wires for IC pump totally off of the OEM plug, like you mentioned these are MUCH LARGER bullet style pins instead of the low contact flat style provided from Ford. I was just doing research and once a tune is installed and the pump is engaged sooner and for longer periods of time that pin just can't seem to handle the draw being put on it. Much like you I hope at this point I am done with these issues and can enjoy this car!
 

Norton

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Norton, I'll be interested in knowing about your tuner, especially because I'm running a canned Lund tune now, but primarily because I'll be adding 6K foot of elevation and haven't had the car dyno'd since the mods....
Happy to recommend... Both kpinco and I are happy with our custom tunes from Elite Performance and Tuning (Eddie Giannini) in Littleton, CO.
 

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