FTB Bushings Project.

ImRambo

Member
Established Member
Joined
Feb 12, 2013
Messages
194
Location
Modesto, CA
Ever since I purchased my cobra I was very interested in the rear end. I learned about FTBR's kit and was sold. I finally made the purchase and begun. I did the rear end along with the my engine. Engine just got a good detail along with some poly mounts. Broken mounts dont help much with the drivetrain slop. Took alot of pictures along the way.

Just removed the rear end. Maybe 2hrs with two people. One jack and a little muscle to get it down. Feels like it weighs a good 300lbs.

IMAG5107_zps6a29f74a.jpg


Torching these made things really easy.

IMAG5137_1_zps193f2944.jpg


All disassembled. Soaked everything in degreaser and pressure washed.

IMAG5135_zpsd67191f1.jpg


Old bushings.

031_zps29ebd9a5.jpg

024_zpsee802375.jpg


Found the easiest way to get these suckers in was freezing the inner sleeve but keeping the delrin sleeves warmer. First try, we had both frozen and ended up bending 3 C clamps this way.

025_zps18f6952e.jpg



Control arms drilled and tapped. LCA's are no problem but the UCA's are pretty tough. Use some oil when drilling, I broke a drill by attempting it dry.

023_zps8baa2f3f.jpg

IMAG5155_zps68b474cc.jpg


There was splatter all over these tabs so they need to be sanded down and smoothed. Also LCA's may not align perfectly so I had to create a little more clearance for the bolt.
021_zps05f07eb4.jpg


All the CA bushings are designed with greese grooves as you can see.
015_zps216e395a.jpg


When we pulled the irs, I knew I was low on fluid. The entire diff was covered in oil. What was really scary is when I went to drain it, maybe half a quart came. If that. :fm: Im so suprised my rear end didnt go out a long time ago. Replaced the axle seals along with 3qrts of 75w90 and some friction modifier.

001_zps98f4ef88.jpg

005_zps8eb5ab4b.jpg


All done.
033_zps128d5cd6.jpg


Took about 12hrs. The instructions with the kit are extremely detailed. This kit runs you about $750 and another $100 or so in oil, tools etc. With the engine out I cant get a test drive quite yet but I know itll be worth it. Theres absolutely no slop anywhere in the irs. And getting some fluid in your diff doesnt hurt. :dw:

Back to my other project.

016_zpsc3d8aacf.jpg
 

starnsey

Active Member
Established Member
Joined
Jan 30, 2012
Messages
1,785
Location
Houston TX
Whoa dude. You've got double the amount of rear end oil needed in that differential. You're gonna be spraying oil everywhere. Take out 1.5 qts

Otherwise, looks good. Tearing an IRS apart and replacing all the bushings on the 2nd floor balcony of my apartment and then moving everything into a single stall garage and installing it by myself with a motorcycle jack was a fun project I'm glad I'll never have to deal with again! Well worth the results though.
 
Last edited:

ImRambo

Member
Established Member
Joined
Feb 12, 2013
Messages
194
Location
Modesto, CA
Whoa dude. You've got double the amount of rear end oil needed in that differential. You're gonna be spraying oil everywhere. Take out 1.5 qts

Otherwise, looks good. Tearing an IRS apart and replacing all the bushings on the 2nd floor balcony of my apartment and then moving everything into a single stall garage and installing it by myself with a motorcycle jack was a fun project I'm glad I'll never have to deal with again! Well worth the results though.

aha I was actually about to pour the fluid in just a few mins. From what I read most guys were saying near 3. haha sounds like it.. :rockon:
 

UncleSAm

Blow Me
Established Member
Joined
Feb 21, 2011
Messages
3,885
Location
S0-CAL
Rear Drive Axle/Differential — Ford 8.8-Inch IRS
Capacity
Additive Friction Modifier 118 ml (4 oz)
Rear axle lubricant 1.23-1.37 liters (2.6-2.9 pints)
Rear axle lubricant level 6.35 mm (1/4 inch) from the bottom of the fill hole

2.5 is for the SRA
 
Last edited:

SeikenFreak

2 Scoops
Established Member
Joined
Mar 29, 2011
Messages
230
Location
New Jersey
Hnnngg

This is exactly what I want to do. I fantasize about cleaning the sh!t out of an IRS before doing the swap. Would try to do the bushing kit as well.
 

Mystic-SVT

snuggle fest, mmmmm!
Established Member
Joined
Jul 29, 2008
Messages
3,623
Location
San Marcos, TX
You will not be disappointed when you take it for a test drive, its a night and day comparison with the FTBR bushings.
 

earico

It's 4:20 somewhere...
Established Member
Joined
Jan 13, 2011
Messages
5,168
Location
SA TX
Good work. FTBR bushings was the best thing I ever did to my Terminator. Will hear the gears in cabin some but it will ride so much better.
 

05satinGT

Tire Smoking Specialist
Established Member
Joined
May 11, 2010
Messages
9,177
Location
CT
Looking good dude. This is definitely a mod I would love to do.
 

MTBSully

Well-Known Member
Established Member
Joined
Sep 7, 2009
Messages
4,243
Location
Portsmouth, NH
Awesome work man. One day I will do this mod. No IRS brace? Also does the IRS seal using RTV or a gasket? Just wondering as mine leaks a drip or two here and there
 

94slowbra1

Well-Known Member
Established Member
Joined
Feb 19, 2007
Messages
2,779
Location
new orleans
next mod on my list along with the new ford racing diff cover. i have a billet flow brace and still have a very slight leak. cant wait to get this done.
 

smitty2919

Well-Known Member
Established Member
Joined
Dec 22, 2010
Messages
2,077
Location
Cincy, OH
This was one of the main reasons I dumped my 99 Cobra for the Camaro. I did NOT want to deal with these damn bushings lol
 

SonicBlur2003

U.S.C.G.
Established Member
Joined
Jul 5, 2011
Messages
3,756
Location
MA/NH
I still have my new bushing kit on my shelf. Seeing this kinda makes me want to get them installed now. Nice pictures.
 

JustaGT5408

Active Member
Established Member
Joined
Sep 24, 2009
Messages
1,786
Location
Ames, IA
Good work, the FTBR kit is the only way to go! My car has it done and we did a buddies 99 cobra last year. It takes quite a bit of time and work but well worth it in the end.
 

Mystic-SVT

snuggle fest, mmmmm!
Established Member
Joined
Jul 29, 2008
Messages
3,623
Location
San Marcos, TX
Awesome work man. One day I will do this mod. No IRS brace? Also does the IRS seal using RTV or a gasket? Just wondering as mine leaks a drip or two here and there

Doesn't use a gasket. And when sealing the cover to the diff carrier use either the diesel grade rtv from Ford or "The Good Stuff" rtv. I used that and no leaks on my IRS.
 

Users who are viewing this thread



Top